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Use Fused Glass Mistakes To Make
New And Different Glass Art



fused glass pendant made from reclaimed fusing glass


Ideas for fixing fused glass mistakes by altering the design and re-firing in a glass fusing kiln

Fused glass mistakes shouldn't be thrown away, but reclaimed and used again to make new and different fused glass art designs.

Sometimes, when mistakes occur it is possible to either re-fire or use the fusing glass in a different way.

Re-firing at lower or higher temperature with varying hold times can sometimes result in a different fused art glass item.

If the problem is incompatible glass then it should not be re-used. Some stressed broken pieces may also be too risky to use.

Where the fusing glass moves or fires in an unexpected way then reclamation may be the best course of action.

Cutting, shaping and re-firing the glass in the glass kiln can produce some great kiln formed glass art.

The picture below is of a glass powder painted coaster that was forgotten and over fired in an infinite control tabletop glass fusing kiln.

fused glass distorted from over fireing


As can be seen the sides have pulled in and it is badly distorted and completely unusable as a coaster. One solution to this was to keep the best of the painted area and turn it into a pendant.

To do this the following items were used:

Commercial template.

DecoColor pen.

Tile saw.

Glass grinder.

Prepared kiln shelf.

Glass fusing kiln.

The following steps were then undertaken:

Step 1. Using a template the circle was drawn using a DecoColor pen (waterproof pen).

Step 2. The glass was then cut on a tile saw, leaving a square of glass. The corners were then trimmed away until a lot of excess glass was removed.

Step3. Using a 170-grit bit the piece was then ground on a tabletop glass grinder. The piece was finally finished with a 220-grit grinder bit. The photo below shows the cut and ground piece.

fused glass cut to shape and ground on glass grinder


Step 4. The glass was then cleaned and scrubbed with a brush to remove any grinding residue. It was then left in water until it was to be fire polished.

Step 5. Using a tabletop glass kiln the glass was slowly heated until flame polishing was completed.

The kiln was then switched off and the fused glass pendant was allowed to cool to room temperature.

The completed fused glass jewelry pendant is seen below.

glass pendant fire polished in glass fusing kiln


It is not always possible to reclaim everything, but it is worthwhile keeping re-usable glass as it can be broken up and used in other fusing projects or for pot melts and pattern bars.


Return From Fused Glass Mistakes To the Glassworks

Return From Fused Glass Mistakes To Jewelry Making How To



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